Case Study · Institutional Biogas

Case Study: Rail Wheel Factory, Bengaluru

How Rail Wheel Factory, Bengaluru processes 500 kg/day of food waste in a 40 m³ digester with 10 m³ gas storage, biogas stove, and installed pipeline.

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Rail Wheel Factory, Bengaluru

Institutional food-waste biogas plant with digester, balloon storage, stove, and gas pipeline.

500 kg/day
Food-Waste Capacity
40 m³
Digester Size
10 m³
Balloon Storage
Yes
Biogas Stove
Yes
Gas Pipeline

Rail Wheel Factory, Bengaluru operates a BIOPOWER institutional biogas plant sized for 500 kg per day of food-waste feeding. The system is an on-site waste-to-energy installation: organic canteen and kitchen waste is converted into usable biogas instead of leaving the campus as disposal load.

Published plant configuration: digester size 40 m³; gas storage balloon 10 m³; biogas stove provided; required gas pipeline designed, supplied, and installed by BIOPOWER (BPG Renewables Pvt Ltd).

This named industrial case study supports buyers searching for institutional biogas plants in Bengaluru and Karnataka. It sits alongside other public BIOPOWER references such as Timber Tales Resorts (Madikeri), Reserve Bank of India Thiruvananthapuram, and JUSCO / Tata Steel guest-house installations — proof published on BIOPOWER pages rather than anonymised hotel copy alone.

Scope of supply for this class of project typically covers site assessment, digester and balloon installation, stove connection, gas piping, and operator handover. Exact civil layout and feedstock prep depend on the facility’s canteen schedule and waste segregation practice.

If your factory, campus, or institutional kitchen generates similar daily food waste, request a free site assessment. BIOPOWER engineers will size digester and storage against your measured waste and cooking-gas demand.

Technical Configuration

Plant type: Institutional biogas digester with balloon storage. Feedstock: food waste up to 500 kg/day. Digester: 40 m³. Balloon: 10 m³. End use: biogas stove with site gas pipeline installed. Documentation: capacity and configuration published for this Rail Wheel Factory, Bengaluru installation.

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What Our Clients Say

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"I would like to take this opportunity to thank team Biopower for the wonderful help and support which we have received during assessment of kitchen waste at site, location survey and successful implementation of the Biogas project at Tata Steel Guest house at Jamshedpur. Throughout this project, your conduct was phenomenal. Based on this, we have offered you a Purchase Order for 11 Biogas units to be installed at different locations. The product and service offered by you is being highly appreciated by top officials of our organisation."

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Gaurav Anand Senior Manager, Quality Assurance Cell
JUSCO – A Tata Enterprise
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"We are proud to share that Timber Tales Resorts has taken a significant step toward sustainability by partnering with BPG Renewables Pvt Ltd during the 2024–2025 financial year. We have successfully installed a Biopower Biogas Plant (150 kg), WonderBin Composter (100 kg), and WonderBin Incinerator at our resort in Madikeri. These solutions have enhanced our waste management system and aligned perfectly with our goal of promoting responsible tourism. We sincerely thank BPG Renewables for their professional approach, seamless execution, and innovative technology."

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Ms Rathi Purchase Manager
Timber Tales Resorts, Coorg
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"Biopower has installed a 25 cum biogas plant at the Reserve Bank of India Thiruvananthapuram office. The plant is working successfully and the service by the team is up to the mark."

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Mohammed Sajid PK Assistant General Manager
Reserve Bank of India, Thiruvananthapuram
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"We have installed Synod Bioscience (Biopower) biogas plants (100 kg, 2 units) inside our campus. Seeing the performance, a 250 kg unit has been installed inside the main canteen. The plant is running successfully."

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Mr Rahman CMG – IPRC (ISRO)