Commercial Biogas Plant Guide

By BIOPOWER (BPG Renewables) · Updated June 2026 · Biogas Plants

A commercial biogas plant processes large volumes of organic waste (from 100 kg/day upward) into biogas and manure for businesses such as hotels, hospitals, campuses, and food industries. Choosing the right size and feedstock mix is the key to strong returns.

How do I size a commercial biogas plant?

Plant size is driven by daily waste volume and type. As a rule of thumb, 1 tonne of food waste per day can yield enough biogas to replace 40–70 kg of LPG. A feasibility study measures your actual waste stream before sizing.

What approvals and steps are involved?

Feasibility study and waste audit
Detailed Project Report (DPR)
Design and engineering
Civil works and equipment installation
Commissioning and operator training
Ongoing maintenance and monitoring

BIOPOWER provides this as a single-source turnkey service.

What return can a commercial plant deliver?

Savings come from three streams: reduced fuel/power purchase, avoided waste-disposal charges, and manure sales. Combined, these typically deliver payback in 16–24 months for well-utilised plants. See biogas plant costs for budgeting.

Planning a waste-to-energy project?

BIOPOWER (BPG Renewables) has installed 12,898+ plants across India since 2006. Get a free site assessment and quote.

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Frequently Asked Questions

What waste can a commercial biogas plant use?

Food waste, canteen and kitchen waste, vegetable market waste, slaughterhouse waste, and agricultural residue are all suitable feedstocks.

Does BIOPOWER handle installation and maintenance?

Yes. BIOPOWER offers complete turnkey support from feasibility and DPR through to installation, commissioning, and after-sales maintenance.

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Testimonials

What Our Clients Say

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"I would like to take this opportunity to thank team Biopower for the wonderful help and support which we have received during assessment of kitchen waste at site, location survey and successful implementation of the Biogas project at Tata Steel Guest house at Jamshedpur. Throughout this project, your conduct was phenomenal. Based on this, we have offered you a Purchase Order for 11 Biogas units to be installed at different locations. The product and service offered by you is being highly appreciated by top officials of our organisation."

Gaurav Anand Senior Manager, Quality Assurance Cell
JUSCO – A Tata Enterprise

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"We are proud to share that Timber Tales Resorts has taken a significant step toward sustainability by partnering with BPG Renewables Pvt Ltd during the 2024–2025 financial year. We have successfully installed a Biopower Biogas Plant (150 kg), WonderBin Composter (100 kg), and WonderBin Incinerator at our resort in Madikeri. These solutions have enhanced our waste management system and aligned perfectly with our goal of promoting responsible tourism. We sincerely thank BPG Renewables for their professional approach, seamless execution, and innovative technology."

Ms Rathi Purchase Manager
Timber Tales Resorts, Coorg

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"Biopower has installed a 25 cum biogas plant at the Reserve Bank of India Thiruvananthapuram office. The plant is working successfully and the service by the team is up to the mark."

Mohammed Sajid PK Assistant General Manager
Reserve Bank of India, Thiruvananthapuram

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"We have installed Synod Bioscience (Biopower) biogas plants (100 kg, 2 units) inside our campus. Seeing the performance, a 250 kg unit has been installed inside the main canteen. The plant is running successfully."

Mr Rahman CMG – IPRC (ISRO)